Leaving the world of software outsourcing for a bit, I’ve been watching a series of articles in EETimes covering the evolution of Semiconductor Manufacturing International Corp., affectionately known as “SMIC” (rhymes with “stick”). I’ve never been sure how seriously to take SMIC, since developing processes and running efficient foundries are among the most complex operations that modern technology undertakes. To me, things this hard seem best left up to the real professionals like TSMC and Intel. My own suspicions notwithstanding, I was a bit taken aback by the title of the most recent article, “Red scare: China churns out fabs”
According to EETimes:
‘Despite persistent losses at SMIC and a slowdown in the chip industry at large, the Shanghai-based foundry provider continues to announce new fabs at an alarming pace.
Last week’s bombshell announcement that SMIC plans to add separate 200- and 300-mm fabs in Shenzhen had some observers puzzling over the maverick foundry’s motives.
Revelations that several Chinese municipal governments, including Shenzhen, have largely or fully funded a number of SMIC facilities as part of a “virtual fab” strategy has further raised eyebrows. Under the approach, a municipality owns the facility and SMIC manages it, garnering fees and a share of the profit for its troubles. (Though it may receive some government funding for the fabs announced last week, SMIC apparently will own them.)’
There is some discussion about whether tapping local governments for development capital gives SMIC an unfair advantage. On the surface, at least, I reject this assertion. While the magnitude may be larger, it seems conceptually indistinguishable from the San Jose city council deciding to subsidize BEA’s headquarters (apparently in jeopardy thanks to Oracle), or Google receiving local subsidies to build data centers (up to $260M for the operation in NC).
Last week EETimes reported that SMIC had:
“…struck a deal with the Shenzhen municipal government under which the foundry provider will build new and separate 200- and 300-mm fabs in that region.”
“The 300-mm fab will use 45-nm technology, which was recently licensed from IBM Corp. The company will break ground on the site in the first half of 2008.”
Apparently, these fab lines will be right in the mainstream of process technology:
“The 200-mm fab will be capable of processing wafers at line-width geometries from 0.35 to 0.13 micron when it moves into production in late 2009. The 300-mm fab is expected to tap the 45-nm process licensed from IBM. SMIC did not divulge a timetable for the 300-mm fab or the R&D center.”
The article continues to mention that:
“In 2005, SMIC set up a 200- mm wafer fab, Cension Semiconductor Manufacturing Corp. Based in Chengdu, that venture is managed by SMIC and backed by investors.”
Chengdu is my favorite city in China, so I applaud SMIC for this move. Helping the economy of inland Sichuan province is nothing but good in my book. They also note that SMIC is establishing an operation in Wuhan, using a slightly different model:
“In 2006, Shanghai-based foundry chipmaker SMIC begun construction of a 300-mm wafer fab in Wuhan East Lake New Technology Development Zone, Hubei Province, China — but not for itself.
This fab, the first in Central China, is being paid for by the local authorities with SMIC being asked to manage the facility.”
Assuming for a moment that SMIC can actually bring these foundries up with current processes and achieve yields at reasonable levels, I wonder, as does EETimes whether the added capacity will cause a glut on the global market (I picked some choice bits to share here, but the original article is well worth a read.)
“… a spate of quarterly losses have prompted fears that SMIC, having set the stage for a capacity glut, may kick off a price war. That would be bad news for the foundry industry, which is projected to log 15 percent growth this year, coming off a flat 2007.”
“Despite some strengthening in the market for foundry services, top pure-play foundries Chartered Semiconductor Manufacturing, Taiwan Semiconductor Manufacturing Co. Ltd. and United Microelectronics Corp. have reined in their capital spending plans for the year in response to recessionary fears and the seasonal IC lull.
SMIC has another game plan: It expects to boost capacity about 31 percent by year’s end, to 267,000 wafers per month from last year’s monthly capability for 185,000 wafers.”
“SMIC has built China’s most-advanced fabs and is the prized pillar of the nation’s effort to get its semiconductor industry off the ground. But market watchers say the foundry’s eye-popping ascendancy has come at the expense of its bottom line. Analysts note that the company has never made a profit on a fiscal-year basis and that it reported losses in three quarters last year.”
Some of us have questioned whether SMIC was really a serious player in the global foundry business. I guess that we’ll have to stow that line of thinking. The original article reports that:
“…It [SMIC] claims to be in production with its own 90-nanometer process, and to have a 65-nm process in qualification. And it has cultivated an impressive customer list, including such high-profile names as Broadcom, Qualcomm and Texas Instruments.
Late last year, SMIC licensed a 45-nm process from IBM Corp. The technology provides the foundry with a migration path from the 65-nm node and buffers it from further allegations of IP breaches.”
The point is, a combination of government assistance, aggressive capitalism and some very smart technologists seem to be establishing a mainstream foundry business in China. There are a number of reasons for the rest of us need to keep a close watch on SMIC. My primary worries include:
- SMIC is positioned to dominate in producing chips for the domestic market. We’ve seen that China is willing to blaze its own path on standards, so they have a mandated local market that may not be readily served by non-Chinese companies. Further, they are locating some of their foundries near manufacturing centers which may help with logistics.
- With so much government backing, they won’t be “allowed” to fail. If needed, they will be able to get tariffs and subsidies to ensure their success.
- If SMIC’s executives are smart enough to build up a robust design services group, they’ll have a significant edge by being able to source chips both designed and fabbed in China. If I was part of their management team, I’d be pushing hard to develop internal design capabilities that domestic firms could leverage to develop state of the art semiconductors.
- The last time that we needed to send some communications equipment to China, we encountered all sorts of restrictions on the types of semiconductors that could be exported to the country. Presumably, the U.S. government’s intent was to keep us from sending anything that supported sophisticated encryption and/or had possible military applications. If SMIC is able to set up high capacity 65-nm and 45-nm fab lines in China, what’s to stop them from manufacturing essentially unlimited quantities of these sorts of chips? Of course, there are many ways for Chinese companies and government agencies to get the design data. They can design in-country, they can reverse engineer designs, or they can just “borrow” designs from western companies. It seems like it would be much easier (and cheaper) to get the design into China as data files, then retarget it to SMIC’s processes, than it would be to actually try to import controlled semiconductors, but perhaps I’m just paranoid.
I believe that SMIC has the potential to significantly impact the global semiconductor industry and I think that everyone should be thinking about how SMIC’s success might influence their own strategy.
Technorati Tags: China, China Outsourcing, Semiconductor, SMIC